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ESO Y4A · Technology
The technology project · Products, materials, and manufacturing

Choosing Materials

Choosing the right material is half of the design. Each material has a set of properties that make it perfect for one part and a disaster for another: the material that makes a good hammer is no use for covering a cable.

Before you start, make sure you know: Material properties (1st ESO)
Before you start, make sure you know: Forces, loads and stresses (2nd ESO)

The properties of materials

Each property explains a decision: why the handle is plastic and the blade is steel.

Four material properties, each illustrated with an object: hardness in a hammer, conductivity in a copper cable, density in a cork floating on water and elasticity in a rubber band that stretches and recovers its shape. hardness hammer conductivity current copper cable density cork elasticity rubber band
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Define in your own words and give an example of each of these material properties: hardness, electrical conductivity, and density.

Define in your own words and give an example of each of these material properties: hardness, electrical conductivity, and density.

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Match each object with the property of the material that makes it possible: (a) a window, (b) a copper wire, (c) a hammer, (d) a raincoat. Properties: conductivity,…

Match each object with the property of the material that makes it possible: (a) a window, (b) a copper wire, (c) a hammer, (d) a raincoat. Properties: conductivity, hardness, waterproofing, and transparency. Justify each pair in one sentence.

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Explain the difference between a mechanical property (such as hardness or elasticity) and a thermal or electrical property (such as conductivity), with an example of…

Explain the difference between a mechanical property (such as hardness or elasticity) and a thermal or electrical property (such as conductivity), with an example of each type.

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Choosing a material according to the object

Each object demands a different combination of properties, and the material is chosen by comparing them.

Bar chart comparing the density in g/cm³ of pine (0,5), aluminium (2,7) and steel (7,8). Density (g/cm³) 0 2 4 6 8 0,5 2,7 7,8 pine aluminium steel
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What property makes cork a good bottle stopper and rubber a good material for tyres? Name the property in each case and explain it in one sentence.

What property makes cork a good bottle stopper and rubber a good material for tyres? Name the property in each case and explain it in one sentence.

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To build a garden bench that will always be outdoors, compare wood and steel across at least three relevant properties and decide which you would choose, justifying your…

To build a garden bench that will always be outdoors, compare wood and steel across at least three relevant properties and decide which you would choose, justifying your decision.

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The handles of pots and frying pans are made of plastic or wood, never the same metal as the body. Explain this design decision using at least two material properties.

The handles of pots and frying pans are made of plastic or wood, never the same metal as the body. Explain this design decision using at least two material properties.

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Composite materials

Sometimes no single material is enough, and the solution is to combine two to add together their strengths.

Concrete, which resists compression, plus corrugated steel bars, which resist tension, make reinforced concrete. A beam is shown with the bars embedded near its lower face, along with its cross-section. concrete resists compression + steel bars resist tension = bars cross-section reinforced concrete
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The handle of a screwdriver combines hard plastic with rubberised areas. Explain what properties each material provides and why the handle is not made entirely of steel…

The handle of a screwdriver combines hard plastic with rubberised areas. Explain what properties each material provides and why the handle is not made entirely of steel like the shaft.

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Explain what a composite material is using the example of reinforced concrete or fibreglass: what each component provides and why the combination improves upon the…

Explain what a composite material is using the example of reinforced concrete or fibreglass: what each component provides and why the combination improves upon the materials separately.

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A team chooses aluminium for an outdoor structure 'because it does not rust'. Qualify this statement: what actually happens to aluminium when exposed to air and why that…

A team chooses aluminium for an outdoor structure 'because it does not rust'. Qualify this statement: what actually happens to aluminium when exposed to air and why that ultimately protects it.

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Deciding using technical criteria

Choosing a material from several valid options means comparing properties and accepting which disadvantages you choose not to avoid.

Bar chart comparing steel and plastic in weight, strength and hygiene (relative values, taking steel as the reference): plastic weighs half as much, but it is less strong and less hygienic. weight strength hygiene steelplasticrelative value
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A material must be chosen for a reusable bottle for a school bag. Evaluate stainless steel, plastic, and glass based on weight, impact resistance, hygiene, and cost;…

A material must be chosen for a reusable bottle for a school bag. Evaluate stainless steel, plastic, and glass based on weight, impact resistance, hygiene, and cost; choose one and justify your decision, acknowledging which disadvantages you accept.

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The plastic hinges on a locker break after a few months of use. Analyse which property was ignored when choosing that material, what alternative material you would…

The plastic hinges on a locker break after a few months of use. Analyse which property was ignored when choosing that material, what alternative material you would propose, and why.

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A yoghurt pot combines several materials (plastic pot, aluminium lid, label). Analyse why the use of multiple materials complicates its recycling and propose a redesign…

A yoghurt pot combines several materials (plastic pot, aluminium lid, label). Analyse why the use of multiple materials complicates its recycling and propose a redesign that avoids it.

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Back to the beginning: the head of a hammer needs hard, tough steel to withstand impacts without deforming, whereas the covering of a cable requires an insulating, flexible polymer to protect against electric shocks.

Summary

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