Back to homeTechnology · 4th ESO B · Change subject
Start for free
ESO Y4B · Technology
Computational thinking and robotics · Robotics

Robot design and construction

A robot is not just "a machine that moves": it is a complete control system, with perception, decision and action integrated in a single device. Designing one well requires making, consciously, a set of engineering decisions that determine everything the robot will be able to do afterwards.

Before you start, make sure you know: Transmission mechanisms (2nd ESO)
Before you start, make sure you know: Control systems (3rd ESO)

The robot as a control system

Closed-loop diagram of a robot: the sensor sends data to the controller, the controller sends commands to the actuator, and the actuator changes the environment that is perceived. sensor controller actuator the actuator changes the environment, which is perceived again
Practice★☆☆Not started
The image shows an educational wheeled robot with its parts numbered. Identify each part and explain what function it serves within the robot (structure, movement,…

The image shows an educational wheeled robot with its parts numbered. Identify each part and explain what function it serves within the robot (structure, movement, control or perception).

Educational wheeled robot with its parts numbered

Solve
Practice★☆☆Not started
Name the basic parts of a simple mobile robot and state which element of a control system (sensor, controller or actuator) each one corresponds to.

Name the basic parts of a simple mobile robot and state which element of a control system (sensor, controller or actuator) each one corresponds to.

Solve
Practice★☆☆Not started
Explain the difference between a robot and a simple automatic machine such as a washing machine: what capabilities make a system "deserve" to be called a robot?

Explain the difference between a robot and a simple automatic machine such as a washing machine: what capabilities make a system "deserve" to be called a robot?

Solve

The chassis: structure and centre of gravity

Side view of two robots with the same parts: with the battery on top, the centre of gravity is higher and the risk of tipping over increases; with the battery low and central between the axles, the centre of gravity is lower and the robot is more stable and has better traction. A. Battery on top B. Battery low and central battery h controller chassis sensor wheel motor high c.o.g. greater risk of tipping over battery h centre of gravity (c.o.g.) low c.o.g. more stable and better traction
Practice★☆☆Not started
What is a robot chassis and what qualities must it possess (lightweight, rigid, with space for electronics)? Relate this to materials you know from the workshop.

What is a robot chassis and what qualities must it possess (lightweight, rigid, with space for electronics)? Relate this to materials you know from the workshop.

Solve
Practice★★☆Not started
Design the weight distribution of a mobile robot: where would you place the battery (the heaviest component) and why does its position affect stability and drive-wheel…

Design the weight distribution of a mobile robot: where would you place the battery (the heaviest component) and why does its position affect stability and drive-wheel traction?

Solve

Actuators: direct current, servo and the transmission

Practice★☆☆Not started
Explain what a servomotor is and how it differs from a standard DC motor. Give a suitable use for each one inside a robot.

Explain what a servomotor is and how it differs from a standard DC motor. Give a suitable use for each one inside a robot.

Solve
Practice★☆☆Not started
Many two-wheel drive robots feature a third, unpowered caster wheel. Explain its purpose and what support and balance issue it solves.

Many two-wheel drive robots feature a third, unpowered caster wheel. Explain its purpose and what support and balance issue it solves.

Solve
Practice★★☆Not started
A robot has two drive wheels, one on each side. Explain what each wheel must do (spin forwards, backwards, or stop) for the robot to move forward in a straight line,…

A robot has two drive wheels, one on each side. Explain what each wheel must do (spin forwards, backwards, or stop) for the robot to move forward in a straight line, reverse, and spin on the spot to the right.

Solve

Locomotion and sensor calibration

Top view of three robots on their terrain: two driven wheels with a castor wheel on a smooth floor, four driven wheels on terrain with stones, and tracks on soft terrain, with an arrow indicating more complexity and more terrain capability. 2 wheels + castor 4 driven wheels tracks castor smooth floor uneven terrain soft terrain more complexity and mechanical consumption in exchange for more terrain capability
Practice★★☆Not started
Your robot must follow a black line painted on the white classroom floor. Reason what sensor it needs, where you would place it, and what the program should do every…

Your robot must follow a black line painted on the white classroom floor. Reason what sensor it needs, where you would place it, and what the program should do every time the sensor strays from the line.

Solve
Practice★★☆Not started
Explain what sensor calibration is and write a short procedure to calibrate a robot's light sensor in your classroom (which two reference readings to take and how to use…

Explain what sensor calibration is and write a short procedure to calibrate a robot's light sensor in your classroom (which two reference readings to take and how to use them).

Solve
Practice★★★Not started
You must select the drive system for an inspection robot in a greenhouse with 60 cm wide aisles, zero-radius turns on its own axis, and damp soil with irrigation pipes…

You must select the drive system for an inspection robot in a greenhouse with 60 cm wide aisles, zero-radius turns on its own axis, and damp soil with irrigation pipes protruding up to 3 cm. The robot has a fixed 12 V and 7 Ah battery and must guarantee 4 h of continuous runtime. Analyze the physical behavior of three options: 1) Two drive wheels with a caster wheel, 2) Fixed 4WD (skid-steering), and 3) Continuous tracks. Predict which critical failure rules out two of them (in terms of traction, maneuverability, or consumption due to lateral friction) and justify what the optimal configuration is to meet all constraints.

Solve

Fault diagnosis and safe mode

Top view of a two-wheeled robot drifting to the left of its intended heading, with the three areas where to look for the cause: wheels (mechanical), battery and motors (electrical) and controller (program). intended heading actual drift mechanical electrical program each hypothesis is checked separately, from most to least probable
Practice★★★Not started
A robot moves forward in a straight line for only a few metres and then gradually veers to the left. Analyse at least three possible causes (mechanical, electrical, or…

A robot moves forward in a straight line for only a few metres and then gradually veers to the left. Analyse at least three possible causes (mechanical, electrical, or software-related) and explain what test you would carry out to rule out each one.

Solve
Practice★★★Not started
Design the "safe mode" for a school robot: what should the program do upon detecting low battery, a persistent obstacle, or loss of communication? Write the rules and…

Design the "safe mode" for a school robot: what should the program do upon detecting low battery, a persistent obstacle, or loss of communication? Write the rules and reason why safety comes before the mission.

Solve
Practice★★★Not started
In a search and rescue trial in a collapsed environment, a robot must locate and shut off a gas valve. The team debates whether to use RF teleoperated control with a…

In a search and rescue trial in a collapsed environment, a robot must locate and shut off a gas valve. The team debates whether to use RF teleoperated control with a camera or 100% autonomous control with sensors. The environment presents two critical problems: blind spots with link losses of up to 1,5 s and unforeseen obstacles that require braking in less than 0,3 s while moving at 0,4 m/s. Predict the failures that the exclusively teleoperated robot will suffer in the face of these limitations and justify why a hybrid architecture (teleoperation assisted by local safety routines on the microcontroller) is technically superior to both options, detailing what decisions the robot must make on its own without waiting for the pilot.

Solve

Summary

See all the exercises in this section