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Secondary 1 · Technology
Structures · Structures

Forces, Loads, and Stresses

A bridge on a federal highway supports its own weight, the trucks that drive over it, the wind, and even a storm. Each part of the bridge feels those loads in a different way: some parts are stretched, others are squashed, others are bent. Let's learn to read what is happening to each part.

Fixed and variable loads

Beam supported at both ends with three loads: its own weight (fixed load), and a car and hail (variable loads). own weight (fixed) car (variable) hail (variable)
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Explain in your own words the difference between a dead load (static load) and a live load (variable load), and classify these loads on a bridge: the weight of the deck…

Explain in your own words the difference between a dead load (static load) and a live load (variable load), and classify these loads on a bridge: the weight of the deck itself, passing cars, the weight of the fixed streetlights, winter snow, and storm winds.

Solve
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The self-weight of a roof is a load that is always present, but snow only appears a few days a year. Explain why these two types of loads are treated differently when…

The self-weight of a roof is a load that is always present, but snow only appears a few days a year. Explain why these two types of loads are treated differently when designing, and reason what would happen if a roof were designed considering only its dead weight, without accounting for snow.

Solve
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A sports hall must withstand its own weight, but also variable loads: snow on the roof, wind against the walls, and thousands of spectators on a match day. Explain why…

A sports hall must withstand its own weight, but also variable loads: snow on the roof, wind against the walls, and thousands of spectators on a match day. Explain why the designer must consider the worst imaginable day rather than an ordinary day, and what could happen if loads were estimated 'by eye' instead of using safety margins.

Solve

The five basic stresses

The five basic stresses on a part: tension, compression, bending, torsion, and shear, each with its forces drawn as arrows. tension compression bending torsion shear
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The figure shows five members subjected to the five basic stresses, labelled with the letters a to e, with arrows representing the forces. Match each letter with its…

The figure shows five members subjected to the five basic stresses, labelled with the letters a to e, with arrows representing the forces.

a) b) c) d) e)

Match each letter with its stress — tension, compression, bending, torsion, or shear — and justify your answer by looking at the direction of the arrows: whether they stretch, squash, bend, twist, or shear the member.

Solve
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Match each component with the stress it mainly withstands: (a) a zip line cable, (b) a porch pillar, (c) the shaft of a screwdriver when tightening, (d) a bookshelf full…

Match each component with the stress it mainly withstands: (a) a zip line cable, (b) a porch pillar, (c) the shaft of a screwdriver when tightening, (d) a bookshelf full of books, and (e) a sheet of paper when cut with scissors. Explain your choice in two of the five cases.

Solve
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Scissors cut paper because their two blades push very close together in opposite directions, one upwards and the other downwards. Explain what stress the paper…

Scissors cut paper because their two blades push very close together in opposite directions, one upwards and the other downwards. Explain what stress the paper experiences at that point and why scissors cut much better near the pivot screw than at the tip (think about the force applied by your hand).

Solve

Tension and compression

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When you stretch elastic bands with your hands, the band stretches and returns to its original shape. Explain what stress the rubber band undergoes while you pull it,…

When you stretch elastic bands with your hands, the band stretches and returns to its original shape. Explain what stress the rubber band undergoes while you pull it, what happens if you stretch it too much, and why rubber bands are used for that exact purpose (think about what material you would choose for a zip line cable).

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A coat hanger carrying a heavy coat seems simple, but its parts work differently: the wire hook is stretched and the horizontal bar bends slightly. Analyse what stress…

A coat hanger carrying a heavy coat seems simple, but its parts work differently: the wire hook is stretched and the horizontal bar bends slightly. Analyse what stress each part of the hanger withstands and explain why the same plastic hanger holds the coat but breaks if you also hang a school bag from the bar.

Solve
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On a table, the legs withstand the weight of everything on top without bending, but the tabletop sags if something very heavy is placed in the center. Explain what…

On a table, the legs withstand the weight of everything on top without bending, but the tabletop sags if something very heavy is placed in the center. Explain what stress each part experiences and why the shape of each element (a vertical leg versus a horizontal tabletop) makes one resist its stress better than the other.

Solve
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A student claims: "Paper is a material that cannot be used to build load-bearing structures because it lacks rigidity." To test their statement, you perform two tests…

A student claims: "Paper is a material that cannot be used to build load-bearing structures because it lacks rigidity." To test their statement, you perform two tests with identical 80 g/m² sheets:

  • Test 1: You take a flat vertical sheet, hold it by the top edge, and pull firmly downward from the bottom edge with a wide clip. Then, you try to make that same flat sheet stand upright vertically on the table and push downward from the top edge.

  • Test 2: You place a flat horizontal sheet across two blocks spaced 15 cm apart; the sheet sags under its own weight. You fold that same sheet into continuous zigzag folds (accordion shape) and place it across the blocks again: now it supports several coins and a pencil sharpener without sagging.

  1. a) Justify what stress the paper successfully resists in Test 1 and which one causes its instant failure when pushed, explaining why this occurs.
  2. b) In Test 2, explain technically why zigzag folding allows the sheet to overcome bending without having added more material or changed the paper.
  3. c) Transfer this principle to technical applications: mention a real packaging product or construction element that takes advantage of this same geometric principle to support loads, and explain how it works.
Solve

Bending, torsion, and shear

Animation of a beam supported at both ends that sags under a central load: the arrow moves down with the beam, the top fiber shortens (compression) and the bottom one lengthens (tension), and then the beam returns to its original position. top is compressed, bottom is stretched
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A shelf loaded with books gradually sags in the middle. Explain what stress it is experiencing, why it sags downwards in the middle and not at the ends, and what two…

A shelf loaded with books gradually sags in the middle. Explain what stress it is experiencing, why it sags downwards in the middle and not at the ends, and what two simple changes you would make so that it sags less (without emptying the shelf).

Solve
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When wringing out a mop or cloth, you twist it with both hands rotating in opposite directions. State what stress you are applying, describe precisely how the forces…

When wringing out a mop or cloth, you twist it with both hands rotating in opposite directions. State what stress you are applying, describe precisely how the forces act, and name two objects or components in your home that usually work under that same stress.

Solve
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The figure shows a bridge with three components labelled with the letters a, b, and c: a pillar, one of the cables supporting the deck, and the deck itself where a lorry…

The figure shows a bridge with three components labelled with the letters a, b, and c: a pillar, one of the cables supporting the deck, and the deck itself where a lorry travels.

a b c

State which stress each labelled component mainly withstands (tension, compression, or bending), reasoning what the loads do to each one: which is stretched, which is squashed, and which is bent.

Solve
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The drive shaft of a blender transmits the motor's rotation to the blades. Explain what stress that shaft experiences while blending, what would happen if it were made…

The drive shaft of a blender transmits the motor's rotation to the blades. Explain what stress that shaft experiences while blending, what would happen if it were made of a soft material like rubber, and name two other drive shafts in household appliances that work in the same way.

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Analyzing complete objects

Almost every real object has several parts, and each one works under a different stress. To analyze it, ask three questions about each part: What load does it receive? Which way do the forces push or pull? Does it stretch, squash, bend, twist, or cut?

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A construction crane has these parts: the cable lifting the bag of cement, the protruding horizontal jib, the concrete counterweight, and the vertical tower. State which…

A construction crane has these parts: the cable lifting the bag of cement, the protruding horizontal jib, the concrete counterweight, and the vertical tower. State which stress or stresses each part withstands (tension, compression, or bending) and reason what the counterweight is for by looking at where the bag 'pulls'.

Solve
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You bend a plastic ruler and it returns to its shape; you bend it further and it remains deformed; you bend it even further and it breaks. Explain what happens to…

You bend a plastic ruler and it returns to its shape; you bend it further and it remains deformed; you bend it even further and it breaks. Explain what happens to materials at these three stages (elastic deformation, plastic deformation, and fracture) and why structures are designed to operate strictly within the first stage, with a large margin of safety.

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A stone bench and a plastic chair support the same person sitting down, but they break in different places if overloaded. Compare the stresses experienced by each (legs,…

A stone bench and a plastic chair support the same person sitting down, but they break in different places if overloaded. Compare the stresses experienced by each (legs, seat) and reason why stone is good under compression (squashed) but not under bending, whereas the chair's plastic withstands seat bending well.

Solve
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The figure shows a playground swing set with three labeled elements: the seat chains (a), the horizontal top bar (b), and the frame legs (c), with a person seated.…

The figure shows a playground swing set with three labeled elements: the seat chains (a), the horizontal top bar (b), and the frame legs (c), with a person seated.

a b c

During a technical inspection, it is discovered that the horizontal bar (b) has sagged permanently downward. A maintenance worker proposes two possible solutions:

1st. Replace the chains (a) with rigid steel bars of the same thickness to "help push the bar upward."

2nd. Move the lower legs (c) inward toward the center so that they support closer to the seat.

Answer with reasoned explanations:

  1. a) Following the path of the weight from the seated person to the ground, justify what stress each labeled element supports (a, b, and c).
  2. b) Refute the 1st proposal technically: predict what will actually happen if rigid bars are used and explain why it does not correct the bending of the bar (b).
  3. c) Analyze what would happen to the stability and tipping risk of the swing set if the 2nd proposal were implemented.
  4. d) Design a valid structural modification to the frame to reduce the bending of bar (b) without changing its material or impeding swinging.
Solve
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On a recreational sailboat, a student claims that the tensioned steel cables (shrouds and stays) that secure the mast to the deck are an unnecessary expense, arguing…

On a recreational sailboat, a student claims that the tensioned steel cables (shrouds and stays) that secure the mast to the deck are an unnecessary expense, arguing that the mast is a very thick aluminum tube capable of resisting tons of compression without being crushed.

  1. a) Identify what main stress appears in the mast when the wind pushes strongly against the sail from the side, and what stress is absorbed by the cables located on the side opposite the wind.
  2. b) Refute the student's argument: predict what will happen to the mast without cables if it faces strong gusts of wind, justifying your answer based on the combined effects of bending and buckling.
  3. c) Explain the technical principle of the assembly: how is it possible that flexible cables, which only withstand tension, can prevent a rigid element like the mast from failing under lateral loads?
Solve
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Steel beams in buildings are neither solid nor round: they are double T-shaped (like a lying H). Knowing that when a beam bends, the top fibers shorten and the bottom…

Steel beams in buildings are neither solid nor round: they are double T-shaped (like a lying H). Knowing that when a beam bends, the top fibers shorten and the bottom ones stretch, while the center ones barely work, explain why this shape saves material by placing it right where the stress is greatest, instead of distributing it equally.

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A shop needs to install a heavy sign (40 kg) that cantilevers over the sidewalk. Two mounting systems are compared: System 1: A horizontal bar anchored to the wall, with…

A shop needs to install a heavy sign (40 kg) that cantilevers over the sidewalk. Two mounting systems are compared:

  • System 1: A horizontal bar anchored to the wall, with an angled steel cable (tie rod/guy wire) connecting the end of the sign to a point on the wall located 1.5 m higher.

  • System 2: The same horizontal bar embedded into the wall, but removing the angled cable so that the facade looks cleaner visually.

  1. a) Analyze System 1: determine with justification which mechanical stress the angled cable experiences and which one the horizontal bar experiences while supporting the sign.
  2. b) Predict what radical change in stresses the horizontal bar will undergo if System 2 is adopted. Justify at what exact point on the bar the greatest risk of failure will exist.
  3. c) In System 1, if by mistake the cable is anchored to the wall only 5 cm above the bar (remaining almost horizontal), predict what will happen to the tension that the cable must withstand and to the wall anchor in order to support the same sign.
Solve
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The garage shelf has sagged in the middle after years of being loaded with heavy boxes. Diagnose the problem using the topic's vocabulary: which stress has overcome the…

The garage shelf has sagged in the middle after years of being loaded with heavy boxes. Diagnose the problem using the topic's vocabulary: which stress has overcome the board, why the center is the weak point, and what three different technical solutions you would propose (central support, thicker board, distributing the weight), evaluating the cost and effectiveness of each one.

Solve
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An urban furniture company presents a prototype of a public children's swing. The design consists of two straight vertical wooden posts embedded into the ground without…

An urban furniture company presents a prototype of a public children's swing. The design consists of two straight vertical wooden posts embedded into the ground without lateral triangulation, a cylindrical horizontal PVC top bar attached between them, and two seats suspended by nylon ropes.

  1. a) As the safety officer, identify and justify three serious structural design and material selection errors in the prototype, indicating which mechanical stress will cause failure in each defective element during normal use.
  2. b) Redesign the frame: define the geometry that the lateral supports must have to prevent deformation and overturning during back-and-forth swinging, indicating how each bar works.
  3. c) Justify why the foundation footings anchoring the legs to the ground must be designed to withstand alternating tensile and compressive stresses when users swing forcefully.
Solve
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Two solutions to cross a $3\ \text{m}$ pit using a board: (a) the board supported only at the edges, and (b) the same board with a stone support in the center. Using the…

Two solutions to cross a $3\ \text{m}$ pit using a board: (a) the board supported only at the edges, and (b) the same board with a stone support in the center. Using the concept of bending, analyze what changes between the two (what distance the board spans without supports and how it sags), mentally calculate what maximum span remains free in each case, and conclude why real bridges add intermediate piers.

Solve

Back to the beginning: in a suspension bridge, the cables experience tension (the weight of the deck stretches them), the towers experience compression (the weight squashes them against the ground), and the deck experiences bending (it sags between one tower and the next when vehicles pass over it).

Summary

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